Exhaust Technology & Innovation

Janspeed Technologies Limited offers full service supplier status to OEM customers for lower volume programmes, specialising in managing scheduled deliveries from concept through to prototype and into production.

Manufacturing Strategy

Using CAD to design assembly jigs and fixtures allows customer design modifications to be accommodated with minimal tooling outlay and simple replacement of critical jig parts.

APQP

The introduction of a 23 element APQP process to control projects with continual assessment from initial contract review, through conceptual design, team reviews, analysis, prototype manufacture, subsequent production and validation sign off.

Project Management

MS Project driven control of individual projects and overall capacity planning allows for the close monitoring of resource allocation, capacity requirements and comprehensive planning of the manufacturing process.

Introduction

Janspeed Technologies Limited have been a leading manufacturer of bespoke and performance exhaust systems since 1962, covering Prototype and Pre-production through to Tier 1 & 2 Series production. We have held ISO9001 status since 2008 with TS1694 approval expected in 2017. Through recent investment, recruitment, supplier development and the involvement of technical partners, we have the facilities and experience to now provide:

  • Design
  • CAE analysis
  • Rolling Road
  • Engine Dynamometers
  • Rig testing
  • Vehicle testing including pass-by noise Type Approval
  • Full programme design and project management
  • Machined parts including special materials e.g. Magnesium & Titanium
  • Pressed and fabricated components
  • Heat Shields – Nimbus Lite – Nimbus GII – Cirrus GIIIx
  • Oil pipes, Air pipes, Water pipes, Intercooler pipes
  • Assemblies & finishes including Polishing, Bead Blasting, Anodising, E-coat, Powder coat, Special ‘tints’, Chrome Plating, Ceramic Coatings, PVD Coatings, Engraving

Manufacturing Capability

Tube Manipulation
  • 2 x Hydraulic CNC mandrel pipe benders capacity up to 3”
  • 1 x All electric triple stack CNC mandrel pipe bender capacity up to 80mm
  • ID & OD Sizing machine x 3
  • Dedicated Torca slotting machine
Silencer Manufacture
  • Fully automated CNC Silencer Body Roller
  • Automated Seam Welder (TIG)
  • Double ended body flaring press
  • Twin head fully automated end spinner – capable of rolling and flattening end seam in one cycle
Heat Shield Manufacture
  • Pressing , cutting and forming of eg : Nimbus Lite – Nimbus GII – Cirrus GIIIx material.
Trim Finisher Manufacture
  • In house manufacture from one off concept through to production manufacture
Final Assembly
  • MIG, TIG & Spot welders
  • Prototype assembly table (3m x 1.5m)
  • Stand alone fixture design & manufacture
  • Leak testing

Complete Assembly Jig – Pneumatic brake holds in any position for efficient and accurate welding

Design Capability

  • CATIA V5 R24
  • Solidworks 2007
  • Surfacing – manifolds, pipework routing, pressings, hangers
  • Solids – tooling, mouldings, castings, jigs & fixtures
  • Generative Sheet metal – silencer bodies, trims, baffles, heatshields
  • Drawing – customer, supplier, component and assembly
  • Data transfer in .igs .stp .stl

Offering the following services in-house & with approved partners:

Machining – Pressing – Fabrication
  • Fully equipped internal machine shop to support jig & fixture parts
  • Low volume component manufacture and flange skimming
  • Hydraulic presses, CNC Roller, Roll Forming, Expander/Compressor, Guillotine, 5 Axis Laser, MIG, TIG, Seam & Spot Welding
Finishing
  • Paint shop – Polishing – Bead Blasting – Graining – Anodising – E-coat – Powder coat – High Temperature Ceramic Coatings Chrome plating – Engraving – Laser Engraving – Chemical Etching – PVD Coatings
Inspection/Sign off
  • Bespoke checking fixtures
  • Fully calibrated 3 metre ITP table (CMM type) with Tube Expert software for verification of ‘first off’ tube manufacture through to complete assembly measurement

Supplier/Component Development

Baffle Plates
  • Rapid, low cost prototype tooling solution which can be transferred into production usage
Pressings
  • UK sourced tooling design, tooling & component manufacture
  • Rapid delivery times for off tool parts
Hanger Bars
  • Internally manufactured TUBULAR 304 stainless steel hanger bars formed to CAD geometry
  • Offers significant weight, thermal and NVH performance. Janspeed developed process to offer competitive cost to solid equivalent

Meet the Janspeed Team

Mark Vaughan

Mark Vaughan

Managing Director

Calvin Bennett

Calvin Bennett

Works Manager

James Heppell

James Heppell

Engineering Manager

Graham Scarsbrook

Graham Scarsbrook

Business Development Director

Peter Barnley

Peter Barnley

Production Manager

Jonathan Leach

Jonathan Leach

Quality Manager

Norman Clancy

Norman Clancy

Engine Build Manager

Carol Martin

Carol Martin

Office Manager

Take advantage of Janspeed's 50 year history in exhaust design & manufacture